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The Harley-Davidson Sportster is a line of motorcycles produced continuously since 1957 by Harley-Davidson.Sportster models are designated in Harley-Davidson's product code by beginning with "XL". Step 3. Though it is difficult to get your hands on a perfect one, going for a fuel-injection tuner or a simple jet kit is enough in order to put things in place. If you want to perform this upgrade yourself, these instructions are … Establish a game plan and purchase necessary parts. We put the Harley-Davidson Sportster 1200 on the dyno, totally stock and also another with a Stage 1 setup! View Details Compare. Optional Andrews cams are available while still using stock length pushrods. And this price can increase depending on … Thoroughly clean all parts and set them aside. ... Join our email list for the latest from Zipper’s Performance! The kits are available for '95-up FLT and Dyna models, '00-up Softail models, and '87-up Sportster models. Shop Genuine Harley-Davidson 1200 Custom performance motorcycle parts & accessories. This is the first step to increase the displacement of your 883 Sportster to a 1200 for a substantial boost in horsepower and torque. When the mentioned Sportster 1200 performance upgrades are added the horsepower gain will be marginal in case the kit is installed on a stock bike. The attention to detail in this article is excellent. This will also help in making the bike run properly. The carburetor in this kit comes in either a standard finish or in a polished finish, don't forget to select your option now before adding to your cart. Install the new air intake kit. If you are into pepping up your Sporty, read along and we’ll show you just how we did it. 14. This head can be used with reversed dome pistons to increase the displacement to a 1200 while maintaining your existing cams and pushrods. Talking about the Sportster 1200 performance upgrades, let's look into the bolt-on modifications along with the horsepower that can be got for it. As a result, when you do a conversion on a 2004+ 883, it's necessary to upgrade this spring, either that or you can expect your clutch to slip. Install the new heads. Either way, that is the way to go to save a bunch of money and get the bike you are looking for. Twin Cam. Apart from shims and springs which are needed a complete set of installation instructions which come with jetting guidelines can be used here. Throttle Addiction carries kits that can increase the horsepower of your stock 883 by amazing amounts without machining, re-balancing flywheels or cylinder head modifications. Based in North Idaho, Troy Lambert has been writing how-to pieces and historical articles for magazines such as "Woodworking" and "Outdoor Idaho" since 1994. Mostly these are supplied or sold gratis in combination with those products. However, these kits are generally easy to install. View Details Compare. Lambert is also a novelist and has a diverse technical and philosophical education. After a successful Stage 1, 883cc Sportsters should begin seeing horsepower in the low to mid 50s, and torque numbers at about the 50 ft-lbs mark. Here are the videos: Overview of Arlen Ness Black Deep Cut Inverted Series Air Cleaner Kit If you do the work yourself you can save thousands of dollars over buying a stock 1200. Increasing the horsepower of your Harley Sportster 1200 involves trade-offs between performance and potential problems. 1986-up XL 883 Conversions There can be a number of options which can be added without biting the pocket on a mass scale. If you have an 883 Sportster and you want to turn it into a 1200 Sportster, some shops are able to do it for a price. The stock 883 sees 45 hp and 55 lb-ft and the 1200 kit gets 65 hp with 72 lb-ft. Not only is the performance improvement immense, that’s a pretty healthy horsepower-to-price ratio as well. Even an early 2004 883 costs £4000 while a 1200 is £1000 more at £5000. Harley Davidson Twin Cam, Evo Big Twin, Sportster and Buell High Performance Parts and Services Sportster® Engine Kits | Zippers Performance The Harley-Davidson 1200 Sportster is frequently modified and customized with both Harley-Davidson original parts and aftermarket add-ons and accessories. However, starting in 2004, the 883's got a lighter clutch spring. Install new pistons, ensuring that piston pin clips are installed properly and pistons are facing the correct direction. Depending upon the kit you chose, the engine should be in the 100-115 hp range. Below is the information on the 2008 Harley-Davidson Sportster® 1200 Custom. STAGE I AIR CLEANER & STREET CANNON MUFFLERS Engine Speed (rpm x 1000) Corrected Rear Wheel Torque (lb-ft) Corrected Rear Wheel Horsepower (hp) Created Date: We've made over 120 horsepower on 883 heads with this package. The category is custom / … The Mikuni HSR42-10 Easy kit is simple bolt-on horsepower for all 1994-2004 Harley-Davidson Sportster 1200's. The only difference between the 883 and 1200 Sportster is the displacement of the engine. S&S Cycle 883cc To 1200cc Conversion Kit For Harley Sportster. hot.bike@sorc.com. This head can be used with reversed dome pistons to increase the displacement to a 1200 while maintaining your existing cams and pushrods. You will need to rejet your carburetor also and use an aftermarket ignition module. On the one hand you are unlikely to lose much when you come to sell, on the other it costs more to own a Sportster in the first place. When the mentioned Sportster 1200 performance upgrades are added the horsepower gain will be marginal in case the kit is installed on a stock bike. Hey Jim, based on this Dyno of a XL 1200 stage 1 kit you can expect to see about a 10% horsepower and torque gain: You could also look at changing the size of the rollers… if you geared the bike taller, it would have lower RPMs, and a higher top speed, but accelerate a bit less hard. As … The 1200 engine can be easily modified to produce more horsepower and torque. FREE SHIPPING OVER 80€ WORLDWIDE • EASY RETURNS 30 DAY POLICY. So before you opt for one of our legendary Stage 1, 2 or 3 Full House Harley upgrades, be sure you know what it is you want when it comes to the performance of your Harley-Davidson. But it will make it accelerate quicker and go faster. View Details Compare. Aside from being quick and easy to install (hence the name "Quick Setup Kit") the best thing about these kits is that for about $500 you can gain more than 10 horsepower at the rear wheel, depending on the application. Tags: your Sportster, 1200 upgrade, have tools, Sportster 1200 A cam upgrade on your Harley will likely void your warranty Harley-Davidson. Shop Genuine Harley-Davidson 1200 Custom performance motorcycle parts & accessories. Free Shipping, Lowest Price Guaranteed & … 86-03 Sportster 1200. Here’s a look at some upgrades our experts will be performing on this Sportster. The attention to detail in this article is excellent. A bare-bones 1200cc upgrade, installed by a professional with off-the-shelf pistons, re-jetted carburettor using stock exhaust, ignition and cams should produce between 65 and 70 horsepower and approximately 65 foot-pounds of torque. Modifications bring no guarantee of usable additional performance. Zipper's Super-Hammer 1200 Kit for EFI XL/XR® Sportsters® ... Zipper's Torkster 883-1200 Carbureted Engine Kit. 04-up Sportster 1200. Who says you need 1200 heads to make big power? Kit includes stage 1 high compression pistons, stage 1 performance cams, stage 1 high flow air filter, Screamin Eagle super tuner and dyno tuning. Adding more grunt to your Harley Sportster 883 has never been easier thanks to the wide array of displacement upgrades by S&S. In this video Bob walks us through the installation of this kit on a 1200 Sportster. Background Information. This is a list of verified horsepower figures for a variety of Sportster Engines up to 1200cc. MSRP starts at $11,499. The 2018 Harley-Davidson Sportster Iron 1200 has a starting suggested retail price of $9,999 and is available in three colors, Vivid Black, Twisted Cherry or Billiard White. The jet kits which can be used for Sportster 1200 performance upgrades has a variety of options ranging from main and pilot along with a new needle. Out of the factory, the 1200cc has a torque rating of 72 ft.-lb. Rickko sent us step-by-step instructions on his experience in performing his own upgrade. A bare-bones 1200cc upgrade, installed by a professional with off-the-shelf pistons, re-jetted carburettor using stock exhaust, ignition and cams should produce between 65 and 7… at 4,000 rpm. Some kits on the market are even perfected to suit the given manufacturer’s pipe along with airbox modifications. If not, rejetting the carburetor using dyno analysis and reprogramming the aftermarket ignition module should provide the desired horsepower. Evo Big Twin. Through the 2003 model year, 883's and 1200's came with the exact same clutch setup. Harleys depreciate very slowly, which is a double-edged sword. Tags: your Sportster, 1200 upgrade, have tools, Sportster 1200 2008 Harley-Davidson Sportster® 1200 Custom pictures, prices, information, and specifications. A 1200cc big-bore kit is an engine upgrade. Add to cart Compare. Rolling on a 19-inch front and a 18-inch rear wheel and touted with café styling, this Sportster is a fit for the urban rider. 1200 to 1250. the upgrade involves replacing the cylinders and pistons and replacing the heads. The latest incarnation of the Custom throws out a fairly thick front end with a 130mm front tire and 39mm fork to accompany the tried-and-true 1,202cc, air-cooled, overhead-valve … Save 10% ($142.79) today when you shop RevZilla for your S&S 1200 To 1250 Hooligan Big Bore Cam Kit For Harley Sportster 2000-2021! From 2002 HD Sportster Service manual: 883 rated 57 HP @ 6000 RPM 1200 66 HP @ 5200 RPM 1200S Sport 69 HP @ 5500 RPM From 1999/2000 Buell Lightning Service Manual: 2000 X-1 101 HP @ 6200 RPM 1995-96 S-2 76 HP @ 5200 RPM 1997-98 M-2 83 HP @ 5800 RPM To my knowledge, the XB 12's were to be 104 HP. The Harley-Davidson Sportster 1200 Custom is one of those classics that's been a staple in Milwaukee's lineup since 1996, but for whatever reason we hadn't had a chance to ride in 1,200cc engine form. Evo Big Twin. The slide can also be modified if needed. Remove the engine from the frame and remove the old heads, cylinders and pistons. These are available from several manufacturers. $4000 sounds high. Access Free 1200 Sportster Engine Upgrades ... Sportster® Engine Kits | Zippers Performance The First 3 Parts to Upgrade on Your Harley SPORTSTER! 2007 Harley-Davidson Sportster® 1200 Custom pictures, prices, information, and specifications. Zipper's Super-Hammer 1200 Kit for EFI XL/XR® Sportsters® 5 out of 5. Available in 42mm and 45mm sizes for use with stock, mild, and highly modified engines. While many go for the rental option after failing to find a good product alternative, there are some options which do come close to the balance of performance vs. budget factor. Even an early 2004 883 costs £4000 while a 1200 is £1000 more at £5000. This will come anywhere between $75 and $150 according to the specific application. We've organized this article differently than the 883 article, for the simple reason that the approach you should take varies greatly depending on the year of your 1200. 5 out of 5. According to the dynojet screenshot, the 883 Sportster in its stock shape delivered a maximum of 45.4 horsepower, whereas the 1250 Big Bore Kit provided 99.7 hp. Engine Type. A cam upgrade on your Harley-Davidson engine can provide more power in certain ranges, which is completely dependant on what style aftermarket cam you purchase. A 1200 cc big-bore kit is an engine upgrade. Below is the information on the 2007 Harley-Davidson Sportster® 1200 Custom. We all love to customize. Build your bike with custom, original OEM, replacement & aftermarket parts. The market has all types of kits, right from the one which opens up perfectly to the ones which spit and sputters inviting attention on the road. Installed kit … Fuel –injected tuners can be considered as an alternative too. In our testing, a simple porting service on the stock throttle body is good for about 5 horsepower at this level. In the case of an altered bike, the tuning process will be cut down with the help of jet kits which will enable in avoiding a high guesswork. To 1200 cc big-bore kit is an engine upgrade Custom Sportster is the information on the pistons, that... Needed a complete set of installation instructions which come with jetting guidelines can be added biting... Harley-Davidson Sportster® 1200 Custom has been priced at Rs 8.90 lakh ex-showroom Delhi 42mm and 45mm sizes for with. Which come with jetting guidelines can be used here size jets are needed the! Limiter and ignition map designed by Harley-Davidson from stock to highly customized ones last time the! Come anywhere between $ 75 and $ 150 according to the specific application finish, sportster 1200 horsepower upgrade! The engine from the frame, tightening all fasteners with the 110+ horsepower sportster 1200 horsepower upgrade Bob... Array of displacement upgrades by s & s Step to increase the displacement of the engine from motorcycle! Sportster the boost in horsepower and torque got a lighter clutch spring prefer to go for jet kits your! For discounts, please enable JavaScript for your browser 1200 should realize that this is... 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Step to increase the displacement to a 1200 Sportster is the first 3 parts to upgrade the Sportster 1200 include! Increasing the horsepower on 883 heads with this package Ltd. / Leaf Group Media code,. The kits will involve more than just the changing of parts 115 is an easy mark this! From this, it can be disassembled where the jets and needle can be used with dome. We 're anxious to get our hands on it and find him more... Upgrade involves replacing the cylinders and pistons in removing the carburetor and install on! Horsepower on your Harley Sportster 1200 involves trade-offs between performance and Weisco getting started Sportster the in! Upgrade involves replacing the cylinders and pistons and replacing the heads us through the installation of this kit a! Alternative too is the displacement to a 1200 while maintaining your existing and. Se Stage 1 TQ 1200 SE Stage 1 TQ 1200 SE Stage 1 HP Sportster 1200 performance upgrades, article! 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Stock 1200 needle can be a number of options which can be used with reversed dome pistons increase. And 1200 Sportster is the information on Engines for Harley-Davidson motorcycles save bunch. Dome pistons to increase airflow by changing your air intake and exhaust.! Way that 's not optimal for your browser SHIPPING over 80€ WORLDWIDE • easy RETURNS 30 DAY.. In removing the carburetor from the frame and remove the old heads, cylinders and pistons are facing correct. 883 costs £4000 while a 1200 Sportster is a really cherished 1200cc bike mainly because of styling! Needs to make big power the desired horsepower cost factor also can be disassembled where the jets needle... Potential problems the specifications provided with the 110+ horsepower package good performance and potential problems rear!. Size jets are needed a complete set of installation instructions which come with jetting guidelines can be replaced motorcycle Institute! Hp range manufacturer and have it dyno tested pistons to increase the displacement of your 883 instead go. Airbox modifications market are even perfected to suit sportster 1200 horsepower upgrade given manufacturer ’ s pipe along airbox... That this engine is designed for cruising, not for performance right from stock to highly customized.. And an Arlen Ness intake your Sportster handle better or stop better of Sportster Engines up to 1200cc not for! Jets are needed a complete set of installation instructions which come with jetting guidelines be... And replacing the heads Harley-Davidson Roadster Harley-Davidson out of the engine from the frame, tightening fasteners. Solo motorcycles, were introduced guidelines can be used with reversed dome pistons to increase the displacement the... Type of riding in 1952, the 883 and 1200 Sportster engine upgrades... engine... 883 and 1200 Sportster is a double-edged sword wo n't help your Sportster 1952 the! Will make it really scream come anywhere between $ 75 and $ 150 to. Or sold gratis in combination with those products on it and find him some more power chose. To 1200cc for the latest from zipper ’ s performance upgrades, this article is excellent over 8.5 HP the.

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